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QZ Grab Bucket Overhead Crane

  • Type: QZ Double Girder Grab Bucket type
  • Double Girder Lifting Capacity: 5-320 ton
  • Lifting Height: 18-28 meter
  • Span: 10.5-31.5 meter
  • Grab Types: Double-flap Grab or Multi-petal Grab
  • Working Grade: A6
  • Certification: CE & ISO Certification

    What Is Grab Bucket Overhead Crane?

    Grab bucket overhead crane is a special type of double girder bridge crane. The QZ grab bucket overhead crane is for efficiently moving large-volume loose or irregular materials with less manpower. It's suitable for handling bulk materials in coal yards, scrap processing lines, waste treatment plants. etc.

    Different from general-purpose hoists, it has a specialized grab mechanism integrated into the crane's structure. It uses a grab bucket to handle various bulk materials such as scrap metal, garbage, wood, sand, grain, coal slag, silt, wine lees, and more. The crane mainly consists of double main beams, end beams, trolley, grab bucket, running mechanism, electrical components, and cabin. The grab device is crucial for grabbing and placing goods.

    Common grab types are single-rope, double-rope, and electric grabs. They can grip, hold, and release materials at the designated place. Since 2006, Henan Dafang Crane has been producing these cranes and supplying them to over 30 countries' steel mills, ports, power plants, and recycling centers. Each crane meets CE certification and ISO quality management standards.

    Grab Bucket Options

    Selecting the right grab type for the material is crucial when specifying this crane. According to the size and shape of the lifting material, users can choose between flexible Double-flap Clamshell Grab or Electric Hydraulic Multi-petal Grab.

    Flexible Double Flap Grab

    A two-jaw design for loose granular materials like sand, gravel, coal fines etc. The cutting edges are overlay-welded with wear-resistant steel and a multi-layer seal prevents leakage. Filling degree reaches 95-100% at rated density (0.5-2.5 t/m³), affecting cycle productivity. These grabs weigh up to 3 tons. They are standard for single-girder handling 2-10 t and available on double-girder up to 320 tons.

    double flap grab

    Electric Hydraulic Multi-petal Grab Bucket

    A 4–8 jaw configuration for irregular, large-piece materials such as scrap steel, demolition waste, logs and bulky solid waste. The jaws adjust to piece shapes, important for inconsistent material sizes. Jaw plates are made of high tensile wear-resistant plate. Clients often use them on double-girder for high-density materials (1.8–3.0 t/m³). These grabs, weighing up to 11 tons, can handle materials of 3.2-30 tons.

    multi-petal grab bucket

    Technical Specifications

    ModelLoad Capacity (t)Grab Volume (m³)Material Density (t/m³)Grab Weight (t)Span (m)
    Single Girder Double-flap Grab EOT Crane2–201–30.5–1.82.1–3.34.5–28.5
    Single Girder Multi-petal Grab EOT Crane5–201–30.5–1.82.5–4.05–28.5
    Double Girder Double-flap Grab EOT Crane5–3202–51.0–2.53.9–6.415–30
    Double Girder Multi-petal Grab EOT Crane5–3204–81.8–3.06.5–127.5–31.5

    Lifting speed: 5 m/min (standard). Span range: 4.5–31.5 m depending on configuration. Custom lifting heights, duty classes, and power supply specifications available on request.

    Engineering Features

    • PLC-controlled automatic operation enables unmanned or semi-unmanned cycles under harsh conditions, reducing operator exposure and labour cost.
    • Three-phase induction motors with inverter control offer smooth acceleration and precise positioning, and reduce peak current at startup.
    • High-strength wear-resistant jaw plates comply with GB/T 24186 NM400/NM500 standards and can be replaced in the field without specialist tools.
    • Double-girder box-section main beams are FEA-verified under rated load, with deflection within L/1000 per ISO 4301, ensuring consistent grab positioning.
    • Work duty classes A5–A7 cover intermittent to intensive production cycles, with the specification depending on daily operating hours and load spectrum.

    Double Girder Grab Overhead Crane Application

    Customers deploy the QZ series of Grab Bucket Overhead Cranes across a range of bulk-material-intensive environments:

    • Steel Mills and Metallurgy Industry: Scrap and transport heavy materials such as iron ore, coke, steel, etc., in melt shops and raw material yards meeting requirements of high-intensity working. Orange peel grab for scrap, clamshell for ore and slag.
    • Power Generation industry: Handling coal, slag and other materials in thermal power plants to ensure the continuity of power production. Continuous cycle requirements make A6/A7 duty class standard.
    • Waste recycling and disposal: At waste recycling stations or garbage disposal plants, they transport waste like scrap metal, plastic, paper to improve waste disposal efficiency. Orange peel grab manages the size and density variation inherent in mixed feedstocks.
    • Mining industry: For loading and unloading and transportation of ore, adapting to complex geological and environmental conditions.
    • Warehousing and logistics center: Stacking and handling of bulk goods to improve warehousing and logistics efficiency.
    • Ports and terminals: For bulk commodity loading/unloading; double-girder units with 15–31.5 m span cover standard quay-side bay widths.
    • Building materials industry: Loading and unloading and handling of building materials such as sand, gravel, and cement clinker. Clamshell grabs with sealed jaws can minimize spillage.

    Typical scenario (indicative): A 50 MW biomass power plant with a 24-hour fuel intake requirement specifies a double-girder clamshell crane, 10 t capacity, 20 m span, A6 duty class, with PLC auto-cycle for unattended night operation. This configuration eliminates one shift operator position while maintaining required throughput.

    Technical Parameters

    Lifting capacityt10t
    Spanm10.513.516.519.522.525.528.531.5
    Lifting heightm18
    Work duty A6
    SpeedHoistingm/min40
    Trolley traveling 45.9
    Crane traveling 86.489
    Max. wheel loadingkN113121131142152162172180
    Crane rail recommended43kg/m or QU70 recommended
    Power supply3-Phase A.C.50HZ 380V
    GrabModelU127123124119120115116
    TypeLightMediumHeavyExtra Heavy
    Volumem^5321.5
    Material densityt/m³≤1>1~1.7>1.7~2.5>2.5~3.3
    WeightKg4800480348664850491347304793
    Main dimensionD3900343034303220322029202920
    Ba2700240024002200220019601960
    Bb2060175417541528152814161416
    Bh3990374737473640364034903490

    Care and Maintenance

    Routine Check

    Emphasize grab-specific parts-examine jaw plate abrasion, hinge pin tightness, and grab opening and closing ease. Also, check chain or rope abrasion, track cleanliness, brake system sensitivity, and electrical wiring to ensure all bridge crane parts are free from looseness or damage.

    Regular Maintenance

    Lubricate grab hinges, rotating crane parts, and tighten bolts weekly; calibrate limiters and adjust transmission tension monthly; inspect grab jaw plates for deformation, metal structures for corrosion, eliminate rust, and repaint quarterly; arrange annual overall testing by specialists, focusing on grab drive mechanisms and key crane components.

    Essential Precautions

    During upkeep, cut off power and put up warning signs, especially when servicing grab hydraulic or pneumatic systems. Keep thorough records, replacing worn grab components with qualified spares without delay.

    Professional Grab Bucket Overhead Crane Manufacturer-Dafang Crane

    Henan Dafang Crane has designed and manufactured overhead and gantry cranes since 2006. The company supplies grab bucket EOT cranes, double girder overhead cranes, gantry cranes, electric hoists, and crane components to clients in more than 30 countries. Engineering design, manufacturing, and after-sales support are integrated at the Henan production facility. Contact the Dafang engineering team for grab type selection, structural calculations, or a customized configuration proposal.

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