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Reductor de motor de grúa tres en uno serie F

  • El motor reductor trifásico serie F es una solución de transmisión de potencia eficiente y compacta especialmente diseñada para grúas de elevación. Integra el motor, el reductor y los frenos en una sola unidad, ofreciendo un rendimiento optimizado y una instalación y mantenimiento convenientes.
  • Nivel de protección: IP55/IP65
  • Nivel de aislamiento: Clase F/Clase H

    Crane Motor Reducer Product Description

    The F Series Three-in-One Crane Motor Reducer is an all-in-one drive unit that integrates motor, reducer, and braking system into a single compact housing. This design not only saves space, but also reduces the amount of installation and maintenance work. It is specifically built for overhead crane y hoist applications. Designed for IP55/IP65 protection and built with Class F or Class H insulation, it delivers reliable, continuous duty performance in demanding industrial environments, from hot metal workshops to dustyfoundries. The three-in-one design eliminates external coupling, simplifies installation, and reduces the footprint of the entire drive system.

    The reducer is one of the core components of the device. Three-in-one crane motor reducer adopts gear transmission method and provides a variety of speed ratio options to meet the needs of different application scenarios. The gear is precision-machined and heat-treated to ensure high efficiency and long service life. Its structure is compact, low noise and smooth operation. Brake is usually electromagnetic brake or hydraulic brake that can quickly brake when power is cut off, ensuring the safety and reliability of the equipment.

    Three-in-one Motor Ruducer Core Features

    • Diseño integrado Los tres están altamente integrados, ahorrando espacio de instalación, reduciendo conectores externos y disminuyendo los puntos de falla.
    • Transmisión de alta eficiencia Alta precisión de engranaje (por ejemplo, precisión de 6 niveles), una eficiencia mecánica que puede superar el 95,1 % y un importante ahorro energético.
    • Alta capacidad de carga Utilice engranajes de acero aleado y cojinetes reforzados, adecuados para condiciones de arranque-parada frecuentes y carga pesada.
    • Seguro y confiable Respuesta rápida de frenado (nivel de milisegundos), funciones de protección estándar contra sobrecalentamiento y sobrecarga.
    • Configuración modular: Reductor de motor de grúa tres en uno, adaptable a diferentes potencias (por ejemplo, 0.5kW~200kW) y relaciones de transmisión (5~1000), y compatible con montaje en brida o eje. El mantenimiento es más sencillo, y los componentes principales pueden reemplazarse por separado, reduciendo el tiempo de inactividad.

    Main Application of Crane Motor Reducers

    Scope of Application in Conjuction with These Lifting Euipment

    • Overhead Cranes — Main hoist drives, cross-travel drives, long-travel drives
    • Electric Hoists — Chain hoists and wire rope hoists across all capacity ranges
    • Gantry Cranes — Portal and semi-portal crane travel mechanisms
    • Custom Lifting Equipment — Winches, winders, cable reels, and special hoists
    • Metallurgical Industry — Continuous casting cranes, slab handling, ladle cranes
    • Shipyards — Hull fabrication cranes, outfitting cranes, Goliath cranes
    • Automated Material Handling — Conveyor transfers, trolley drives, indexing systems

    Parámetros técnicos

    Crane Motor Reducer ItemRango de parámetros
    Potencia nominal0.5 kW ~ 200 kW
    Par de salida100N·m ~ 50kN·m
    Relación de reducción5 ~ 1000
    Ciclo de trabajoS1 (continuo) o S4 (ciclo intermitente)
    Nivel de protecciónIP55/IP65
    Nivel de aislamientoClase F/Clase H

    Chinese Professional Crane Motor Reducer Manufacturer

    Exposición de grúas de Dafang

    dafang-crane-exhibition

    Certificado de grúa Dafang

    certificado dafang

    FAQs About Dafang Three-in-one Crane Motor Reducer

    Q1: What does "three-in-one" mean, and what are the advantages?

    A: "Three-in-one" integrates the electric motor, gear reducer, and disc brake into a single sealed unit. Benefits:

    • (1) Compact layout — no external coupling alignment needed, reducing installation space by up to 40%
    • (2) Fewer components — fewer failure points and less maintenance
    • (3) Simplified sourcing — one unit to order, install, and service instead of three separate components
    • (4) Better rigidity — integrated shaft and housing means higher positional accuracy and less vibration.

    Q2: How do I choose between IP55 and IP65 protection?

    A: IP55 (dust-protected + water splash) is sufficient for most indoor industrial environments — workshops, factories, warehouses. IP65 (dust-tight + water jet protection) is required in: outdoor exposed installations, wash-down environments, foundries with heavy dust and moisture, or coastal/marine applications. If your crane operates near water sprays, high-pressure washdowns, or in open air, specify IP65.

    Q3: What is the difference between Class F and Class H insulation?

    A: Insulation class defines the maximum allowable winding temperature:

    • Class F = rated for up to 155°C — suitable for most standard industrial applications with ambient temperatures up to 40–50°C
    • Class H = rated for up to 180°C — required for hot environments such as steel mills, near furnaces, or hot-rolling mills, or where motor derating is a concern
    • If your application involves ambient temperatures above 50°C or significant radiant heat from processes, Class H is recommended.

    Q4: Can this motor reducer be used with a Variable Frequency Drive (VFD)?

    A: Yes. The F Series motor reducer is VFD-compatible. Operating on a VFD allows variable speed control of the hoist or travel motion. When using VFD, ensure:

    • (1) the motor insulation class matches the VFD switching frequency (Class H recommended for VFD use to withstand voltage spikes)
    • (2) the brake is properly coordinated with the VFD ramp — the integrated brake must release before the motor accelerates
    • (3) the VFD is sized for 10–20% above the motor's full-load current.

    Q5: What maintenance does the three-in-one unit require?

    A: One of the advantages of the three-in-one design is reduced maintenance. Routine checks include:

    • Every 6 months: Inspect cable connections, check brake pad wear and air gap, lubricate output shaft bearings if applicable
    • Annually: Oil/grease analysis if applicable, inspect seals for wear or oil leakage, check motor winding resistance
    • Brake adjustment is only needed if you notice increased stopping distance or brake chatter
    • Keep the exterior clean and ensure cooling fins/fan are free of dust buildup to prevent overheating.

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    Gestor de cuentas

    Stella

    Número de teléfono 86 0373 2157333
    Whatsapp+8613603732637
    Correo electrónico [email protected]